30 Tools to Cut Rebar (and still do it right!)

Posted on March 28, 2023

Cutting rebar is an essential task in any construction project that involves reinforced concrete. With the right tools, you can ensure that the job is done safely and efficiently. In this article, we will discuss the different rebar cutting tools from BN Products USA and how they can help you get the job done right. BN Products-USA™ offers a range of rebar cutting tools that are suitable for a variety of applications.

Let’s take a closer look at each of these tools, and dive into the details later in this article!



By Mike Shubic, BN Products-USA™ Contributor

MikesRoadTrip.com

Rebar Cutting Hand (manual) Tools

If you need a light-duty rebar cutting tool, BN Products’ High-Tensile Bolt Cutters are a great option. These cutters are designed to cut up to #4 bar, grade 60. With long handles and powerful jaws, these bolt cutters can tackle a variety of jobs without breaking the bank. If you want cut rebar on a budget, our BNBCS line of bolt cutters come in 14, 18, 24, 30, 36 or 42 inch to handle a variety of jobs, from bolts, chain or rebar.

Another rebar cutting hand tool we offer is the MBC-16B1. This cutter can handle rebar up to #5 and is perfect for cutting small sections of rebar on-site. It’s lightweight and easy to use, making it an ideal choice for contractors on a budget who just need to cut rebar occasionally.

Hand tools for cutting (or bending) smaller rebar sizes means quality performance, on any budget

How to Cut Rebar with our Portable Hydraulic Rebar Cutters

For larger rebar cutting jobs, BN Products-USA™ offers a range of portable rebar cutters that can handle rebar up to #10 and are designed to be used on-site. These cutters are portable and easy to move around, making them perfect for construction projects where rebar needs to be cut in multiple locations.

Some of the portable rebar cutters available from BN Products-USA™ include:
  • DC-16W: This heavy-duty rebar cutter can safely, efficiently, and cleanly cut rebar up to #5 (5/8″), grade 60. It is a self-contained electric/hydraulic unit that is designed for effortless vertical and horizontal cutting applications. It can also cut other items like chain, bolts, and rod, but is specifically designed for rebar.
  • DC-16LZ: Like the DC-16W, this is a cold-cutting shear, unlike saws with abrasive blades and cutting torches, there are no sparks or flame. A safety relief valve for retracting the piston and a cutting guard are standard features. While the DC16W and 16LZ are similar tools, the LZ version is 3 pounds lighter, and ideal for contractor cutting #5 bar or smaller.
  • DC-20WH: This heavy-duty hydraulic rebar cutter is also portable! It can safely and cleanly cut rebar up to #6 (3/4″) diameter (Grade 60). The DC-20WH is the most popular rebar cutter sold in the United States and has been continually produced since 1972. It ships complete in a carrying case, with hydraulic oil and a tool kit.
  • DC25X: This model is also a heavy-duty rebar cutter that can cut rebar up to #8 (1″) diameter grade 60. It is ideal for small fabrication shops. Because our rebar cutters feature a locking trigger switch, the cutter can be operated with a foot pedal switch. There are no sparks or flame, so it also works great on epoxy-coated rebar. It’s the fastest, safest, and most economical way to cut 1″ rebar on the job.
  • DC-32WH: This is our largest portable heavy-duty rebar cutter, which can easily cut #10 (1 ¼”) diameter grade 60 rebar. It is ideal for bridge and highway work or in small rebar fabrication shops.

Cordless Hydraulic Rebar Cutters

If you’re looking for a cordless option, BN Products-USA™ has you covered. Our cordless line of rebar cutters includes the DCC-1636BHL, which can cut rebar up to #5 bar, and the DCC-2036BHL, which can cut rebar up to #6. These cordless cutters are perfect for jobs where you don’t have access to an electrical outlet, or you need to move around frequently. These cutters perform similarly to their corded cousins, cutting bars in 2-3 seconds each.

BN’s 36V cordless shears represent one of the latest innovations for hydraulic rebar cutting tools

How to Cut Rebar with our line of Cutting Edge™ Saws

Our Cutting Edge™ line of saws is a testament to the company’s commitment to innovation and quality. These saws are designed to meet the needs of contractors and construction workers, providing fast, precise, and reliable cutting performance. From the compact and lightweight BNCE-20 to the heavy-duty BNCE-130 Cutting Edge Chop Saw, BN Products’ saws are versatile, durable, and efficient, making them an essential tool for any construction project. Whether you need to cut small sections of rebar or shear through grade 60 number #8 rebar, BN’s Cutting Edge™ saws have you covered.

The Cutting Edge Saw™ Lineup

The Cutting Edge Saw™ lineup starts with the BNCE-20. This saw can handle rebar up to #6 and is perfect for cutting small sections of rebar on-site. Its compact size and lightweight design make it easy to use, and its powerful motor ensures that you can make clean cuts every time.

If you need a cordless option, the cordless BNCE-20-24V is a great choice. This saw also cuts up to #6 bar and is perfect for jobs where you need to move around frequently. Its cordless design gives you the freedom to work without being tethered to an electrical outlet.

For larger cutting jobs, the BNCE-30 is a great option. This saw can handle rebar up to #8 and is designed to make quick work of even the toughest materials. With its powerful motor and heavy-duty construction, the BNCE-30 is a reliable choice for contractors who need to cut rebar on a regular basis.

And for those who need a cordless option, the Cordless BNCE-30-24V is the perfect solution. This saw also cuts up to #8 bar and is designed to be used on-site. Its cordless design gives you the freedom to move around as needed, and its powerful motor ensures that you can make clean cuts every time.

For even larger cutting jobs, the new BNCE-45 is the ideal choice. This saw can handle rebar up to #10 and is designed to make quick work of even the thickest materials. Its powerful motor and heavy-duty construction make it a reliable choice for contractors who need to cut large bar or channel strut.

The cordless BNCE-45-24V is our cordless version, which can also cut up to #10 bar.

Lastly in our line of cutting edge saws is the brand new BNCE-130 Chop Saw. This is the ultimate cutting tool for rebar. This saw can handle even the thickest rebar, making it perfect for industrial and construction settings. Its powerful motor and precision cutting blade make it a reliable choice for contractors who demand the best.

The BNCE-130 Chop Saw is a new release for 2023, and the largest saw in the Cutting Edge™ series, and is designed to cut larger bar sizes and pipe to 5-1/8″

A special aspect to all of the BNCE cutting edge tools is the head design, which allows for flush-cutting rebar and other steel materials. You can also cut threaded material without damaging the threads, a bolt will screw right on. Our line of Cutting Edge™ saws are designed as low-rpm cold-cutting saws, which means that they do not heat the bar, resulting in a burr-free clean cut that is immediately cool to the touch. Unlike abrasive saws, the cold-cutting blades greatly limit sparking and head-related hazards on the job-site, making them a safer option for workers.

Rebar Cutters for the most demanding Industrial Applications

Finally, for the most demanding cutting jobs, BN Products-USA™ offers the Sigma Series rebar cutters. We have two models, the DCM-32, which can cut up to #10 bar and the DCM-40, which can cut up to #11 Grade 60. These cutters are the most powerful rebar cutters on the market, designed to be used in industrial settings and can handle even the toughest materials with ease.

Whether you’re a contractor, engineer, or DIY enthusiast, BN Products-USA™ has the right rebar cutting tool for your needs. Our hand tools, portable rebar cutters, cordless cutters, and Sigma Series cutter are all designed to make cutting rebar safe and easy. When you’re preparing for your next job site project, choose BN Products-USA™ for all of your rebar cutting and tooling needs.

If you have any questions on how to cut rebar with one of our rebar cutters, leave a comment below.

Or, you can contact our Customer Service Team at (800) 992-3833 or leave us a message here